CHECKWEIGHER SYSTEMS
AEROSOL TYPE CHECKWEIGHER
Stock Code: 8 PCWD
"The PCW-D Aerosol Type Checkweigher is a quality control solution that offers high precision at the milligram (mg) level with its specialized carousel mechanism designed for round-shaped products. With its compact design and high speed, it serves as the ultimate control point for ""X-raying"" the production line, particularly for the cosmetics sector, contract filling facilities, and filling machine manufacturers. The system offers remote production monitoring and software updates through IoT and cloud integration, while its self-learning algorithms ensure superior measurement capability even in the most demanding environments. Available with the advantage of delivery from stock, this end-of-line machine maximizes business profitability by generating critical statistical data for quality assurance and production planning processes."
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GENERAL INFORMATION
The PCW-D Model Carousel Checkweigher is a professional weighing system specially developed for round-shaped products, designed to be integrated into existing production lines without requiring any modifications. Meeting high-speed requirements in the aerosol, cosmetics, pharmaceutical, and food sectors, the system offers practical operation through its easily interchangeable carousel mechanism tailored to various product diameters. This technology is easily managed via a durable 7-inch touchscreen and generates detailed reports that enhance production efficiency.
The system utilizes two different rejection options (piston or air blast) based on the physical characteristics of the products to remove faulty packages from the line within milliseconds. Its superior software filters maintain high precision even in harsh environments affected by electrical noise and vibration, elevating quality assurance standards to the highest level. Furthermore, the capability to manufacture in custom dimensions beyond the standard catalog provides flexible engineering solutions for non-standard projects.
ADVANTAGES AND USAGE AREAS

The PCW-D, developed with high-level engineering by Puls Electronic, is specifically designed for milligram-precision weighing of round-shaped products in the aerosol, cosmetics, and chemical sectors. Thanks to its starwheel (carousel) system, it integrates seamlessly into existing production lines without requiring any modifications.

This system is more than just a weighing belt; it is a digital control terminal that "X-rays" production through IoT and cloud integration, generating real-time planning and quality statistics. With dynamic calibration and self-learning algorithms, it delivers stable, high-speed measurements even in the most challenging end-of-line conditions. The PCW-D serves as the most critical and ultimate solution for quality assurance processes in contract filling facilities and for filling machine manufacturers.

Advantages and Usage Areas:

  • Advanced Data and IoT Integration: Remote monitoring of production status via the cloud and full compatibility with digital factory transformation through IoT infrastructure.
  • Production Analysis and Statistics: Automated generation of all statistical data and reports required for quality assurance, production planning, and efficiency analysis.
  • High Precision and Speed: Milligram-level weighing capability for round-type products and stable performance at high cycle speeds.
  • Cosmetics and Aerosol Focused Inspection: Practical use with quickly interchangeable starwheel systems tailored to product diameters, ideal for contract filling facilities.
  • Smart Operational Management: Minimization of manual adjustment requirements and error margins through self-learning algorithms and dynamic calibration.
  • Compact and Easy Integration: Fast installation without interfering with existing conveyor lines and an industrial design optimized for confined spaces.
  • Harsh Environment Filtering: "Zero-error" oriented measurement unaffected by end-of-line vibrations and interference, thanks to superior software filters.
  • Manufacturer Support and Continuity: Advantage of fast delivery from stock, remote software updates, and continuous spare parts availability directly from Puls Electronic.
Weighing Range :
0 - 1000 g
Throughput (weighing/minute) :
200
Resolution :
0.1 g
Accuracy :
0.5 g
Standart sorting / rejecting device :
Air Jet / ( Pusher opt. )
Exproff  :
Optional
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OUR ALTERNATE PRODUCTS

Exproof Aerosol Type Checkweigher (PCW-D EX) is a quality control technology that provides precision weighing at the mg level for round products in flammable and explosive (ATEX) environments. Thanks to its compact carousel design, it integrates into production lines in the aerosol, cosmetic, and chemical sectors without requiring modifications—fitting directly over existing conveyors—and performs error-free measurement at high speeds. Offering safe operating performance in the most demanding industrial conditions through its superior software filters and dynamic calibration feature, this system maximizes operational safety and profitability by removing defective products from the line using two different reject methods. This solution digitalizes quality assurance processes by providing a comprehensive "X-ray" of the production line.
The CHECKWEIGHER COMBO SYSTEM is an advanced control technology that integrates metal contaminant detection and high-precision weighing into a single, compact chassis. Engineered with a stainless steel body and rugged industrial construction, it ensures superior accuracy and long-term durability, even in the most demanding production environments. The ability to manage both the checkweigher and the metal detector through a single operator panel minimizes operational complexity while significantly increasing efficiency. Optimized for small-sized products, this system streamlines quality control processes by automatically rejecting defective items or those containing metal contaminants from the production line.
The PCW-1 Automatic Weighing Band is a checkweigher solution that provides high precision in the mg range for small-sized products weighing up to 600g. Thanks to its compact design, the system integrates easily into narrow production areas and accurately weighs products on high-speed belts using auto-learning algorithms and dynamic calibration features. Offered with ex-stock delivery or very fast manufacturing options, PCW-1 maintains its precise measurement capability even in the most demanding industrial environments by utilizing superior software filters. This technology, which offers remote service and software update possibilities, maximizes production performance and profitability by ensuring that defective products are removed from the line.
PCW-2 Automatic Weighing Band is a checkweigher system that offers high precision in the gram range for medium-sized products between 100g and 6000g. Thanks to its compact design, this model integrates rapidly into all types of production lines and performs error-free measurement at high speeds with its auto-learning algorithm and dynamic calibration features. Offered with the advantage of ex-stock delivery or very fast manufacturing, PCW-2 maintains its precision even in the most demanding industrial environments by using superior software filters. The system ensures operational continuity with remote service and software update support, maximizing business efficiency and profitability by ensuring that defective packages are separated from the belt using reject methods.
PCW-3 Automatic Weighing Band is a checkweigher solution that offers high precision at the gram level for boxed and sacked large-sized products. The system, capable of inspecting heavy packages up to 60,000 grams (60 kg) at high speed, demonstrates superior measurement capability even in the most demanding industrial environments thanks to its auto-learning algorithm and dynamic calibration features. Offered with a compact design and the advantage of fast delivery from stock, PCW-3 guarantees operational continuity with remote service and software update support. Equipped with superior software filters, this system provides cost-effective and sustainable production performance by ensuring raw material control.