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BATCH TYPE GRAVITMETRIC FEEDERS
Stock Code: 7 B1
Batch Type Gravimetric Feeders, offered by Puls Elektronik, are high-precision weighing and dosing systems developed for "batch/lot" based recipe management in industrial production lines. Equipped with advanced loadcell technology, these systems minimize waste rates by operating with a precision of ±0.01 g, even at very low quantities. In sectors such as food, pharmaceuticals, and chemicals, where the margin of error must be near-zero, they maximize operational efficiency by providing consistent quality and full traceability in every batch.
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GENERAL INFORMATION

We optimize our system with four different options according to the speed, budget, and precision requirements of your production processes. You can achieve "optimum" efficiency by choosing the combination that best suits your needs:

Dosing Configuration Options:

  • Option 1 (Economic): Ideal for projects where cost-efficiency is the priority. Although the batch time is longer, it offers mid-range precision for standard applications.
  • Option 2 (Speed-Oriented): Increases mass production speed by achieving very short batch times at an average cost; precision is balanced to meet industrial standards.
  • Option 3 (Premium Precision): Utilizes high-tech components from Puls Electronic. Designed for critical processes requiring both short batch times and very high precision.
  • Option 4 (Hybrid): A tailored combination of the features above for your specific process; fully customized to your requirements through our flexible design capability.
ADVANTAGES AND USAGE AREAS

Batch Type Gravimetric Feeders, developed with Puls Electronic’s engineering, are the most reliable solution for recipe-based precision dosing on production lines. Digitalizing "Batch, Lot, and Part" tracking, this system offers flawless accuracy of ±0.01g even in 0.5-gram batches, thanks to advanced load cell technology. Our system raises your business's quality standards to the highest level by preventing waste and reducing costs in sectors where the margin of error is critical, such as food, pharmaceuticals, and chemicals. The flexibly designable structure—tailored to desired batch times and budgets—provides full traceability and control. Supported by our expert after-sales team and sustainable spare parts, our systems allow you to stay ahead of the competition by optimizing your production processes.

Advantages and Usage Areas:

  • Ultra-Precise Micro Dosing: Error-free management of the most sensitive components with a tolerance of ±0.01g, even at very small dosages.
  • Flexible Process Design: Four different configuration options (Economic, Fast, Premium, or Hybrid) optimized to suit your production speed and budget.
  • Full Traceability: 100% control and reporting in quality assurance processes with batch and lot-based production tracking.
  • Advanced Load Cell Technology: Continuous monitoring of recipe accuracy and raw material usage with a system that tracks weight changes in real-time.
  • Prevention of Raw Material Waste: Maximum savings on expensive additives and low production costs thanks to high-precision measurement capability.
  • Machinery & Manufacturing Sector: Enhancing production performance by integrating into the dosing units of complex machinery.
  • Plastic & Packaging Applications: Standardization of product quality through homogeneity in raw material mixtures and full adherence to recipes.
  • User-Friendly Recipe Management: Flexible recipe entries easily defined via a touchscreen interface, allowing for rapid transitions between production batches.

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OUR ALTERNATE PRODUCTS

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LOSS IN WEIGHT (LIW) FEEDER
<p> Loss-in-Weight (LIW) Feeder systems are engineering solutions that provide superior precision and efficiency through weight-based continuous measurement technology in industrial dosing processes. The LIW feeder offers maximum accuracy in dosing operations by monitoring raw material weight in real-time and dynamically adjusting the feeding speed. Equipped with advanced sensor technology, these systems optimize production quality while reducing raw material waste across the chemical, plastic, rubber, masterbatch, and textile sectors. These cost-effective solutions, backed by Puls Electronic’s expertise, enhance your business's digital transformation and profitability by establishing sustainable quality standards on industrial production lines. </p> <h4 style="margin-bottom: 5px;">Key Highlights of the System:</h4> <ul style="margin-top: 0;"> <li><strong>Dynamic Accuracy:</strong> Real-time weight monitoring ensures the feed rate is always optimized, regardless of material density changes.</li> <li><strong>Sectoral Versatility:</strong> Specifically designed for demanding applications in chemical, plastic, rubber, masterbatch, and textile industries.</li> <li><strong>Operational Efficiency:</strong> Minimizes raw material waste, directly contributing to higher profit margins and sustainable production.</li> <li><strong>Digital Integration:</strong> A critical component for modern production lines looking to achieve full digital control and traceability.</li> </ul>
Detail
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GRAVIMETRIC FEEDER
Floor-standing Type Gravimetric Feeder is a professional gravimetric feeder solution that operates on the "Loss-in-Weight (LIW)" principle in industrial dosing processes and offers a higher feeding capacity compared to standard models. Thanks to its advanced weighing platform, the system measures the amount of material in real-time and instantly optimizes the motor speed, ensuring maximum raw material savings with 0.2% precision. This floor-standing design, which guarantees an uninterrupted and homogeneous flow on large-scale production lines with its expanded material hopper structure, maximizes operational efficiency through its closed-loop control mechanism.
Detail
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VOLUMETRIC and GRAVIMETRIK FEEDER
Volumetric and Gravimetric Vibratory Feeders are advanced industrial solutions that provide homogeneous flow control in the dosing processes of materials that are difficult to feed, such as glass fiber. The advanced vibration technology developed by Puls Elektronik maximizes production efficiency by ensuring the transfer of materials to the system through precise volumetric or weight-based (gravimetric) measurement. These systems offer a cost-effective structure that raises quality standards by preventing raw material waste.
Detail
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BATCH TYPE HIGH PRECISION MICRO FEEDER
The Batch Type High Precision Micro Feeder is a micro-feeding solution focused on consistency and repeatability, providing precision dosing at the gram level in industrial processes. It plays a critical role especially in the pharmaceutical, food, chemical, and additive manufacturing (3D printing) sectors. <br> The system feeds a wide variety of materials, such as powders, granules, and fibers, with high precision. Thanks to its advanced PLC control and touchscreen interface, it enables the fully automated dosing of very small quantities of material. Its corrosion-resistant stainless steel design and minimum dust emission feature significantly enhance production quality.
Detail
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GRAVIMETRIC FEEDER
Gravimetric Single Screw Dosing System is a cost-effective gravimetric feeder solution designed to operate in demanding industrial environments based on over 25 years of manufacturing experience, offering high durability and long life with its stainless steel structure. Thanks to superior software technology and its real-time adaptive filtering feature, it ensures precise and homogeneous feeding of raw materials, providing optimum dosing with 0.2% accuracy. The system, which offers superior measurement and sampling capabilities, ensures sustainability by minimizing service requirements through spare part continuity derived from our manufacturing power. Capable of managing up to 20 feeders and refill bunker controls from a single panel via its user-friendly software, this technology is offered with our engineering capacity to quickly realize non-standard designs.
Detail
DOSING SYSTEMS
VOLUMETRIC FEEDER
Puls Volumetric Feeders are high-durability and cost-effective solutions that operate on the principle of volumetric measurement in industrial dosing processes. This system, which performs dosing based on the volume scanned by the feeding screw per unit of time, ensures the homogeneous feeding of bulk materials such as powders, granules, and similar substances. Its stainless steel structure, developed with over 25 years of experience, offers long-lasting use and minimum service requirements in demanding industrial environments. Serving as a more economical alternative to gravimetric systems, these feeders stand out with a guarantee of optimum efficiency and spare parts continuity, especially in processes where material density remains constant.
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